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The three -dimensional layout design of the wire beam is generally considered from these aspects, that is,:

Requires the line beam is easy to assemble, and the assembly process is good

It is required to ensure the maintenance of the wire beam.

It is required to ensure the reliability of the line beam layout, and the reliability assurance of the designing design

Considering the cost of lightweight design and line arrangement of the line beam

The line beam is required to be beautifully arranged, hidden/horizontal and vertical

1 line is easy to assemble, and the assembly process is good

When the wire beam is designed, the assembly of the wiring beam must be considered first. If the cable beam is finally arranged and found that it cannot be installed, the design scheme of the entire line bundle may be pushed down, and the impact is very bad.

What is easy to assemble is that all parts that need to be installed on the wire beam assembly, such as the laying of the wire beam assembly itself, the buckle on the wiring beam, the installation of affiliated parts such as brackets, rubber covers, and connectors. The thread beam itself should also consider whether it will affect the installation of surrounding parts.

1) Wire beam segment and wire beam assembly installation beam layout

The direction of the line beam must be satisfied with the premise of easy assembly, and try not to add too much process to the total assembly. for example:

For the different areas of the vehicle, the packing method, such as the door line, the meter line line, etc. At the same time, it is best to consider that it is best not to use a special tool to complete the assembly.

If the diameter of the wire is too large, you need to reserve sufficient space when you need to bend a certain angle. For the main branch, the line beam is generally required to be more than twice that the diameter of the wire beam is greater, so as to avoid the influence of the bending space.

Do not pull the wiring beam too tightly (especially in horizontally) when assembling the cable beam. Avoid driving vehicles in a bumpy state, causing the line beam fixed point position to mix, resulting in an instant increase between the distance between the two fixed points, thereby lengthening the wire beam and causing the cable beam The internal connection of the wire beam is pulled out/virtual connection, changes in wire parameters, and even pulls the wire.

The thread beam and its components should leave the security space of the fastener tool, and there is at least 50mm gap from the nut center.

Try to consider the assembly of large assembly to improve the speed of production line assembly. For example, the transmission line beam and the engine wire are assembled on the transmission and the engine body, respectively, and then assembled on the chassis as a whole.

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